Our Operations
At Deep Green Power, we are at the forefront of transforming waste plastics into valuable energy resources, including diesel fuel. Our innovative technology and commitment to sustainability enable us to convert plastic waste into high-quality diesel fuel through a multi-step process.
Sorting and Preparation: We start by carefully sorting and segregating different types of plastic waste. This step ensures that only suitable plastic materials are selected for conversion into diesel fuel. Contaminants and non-recyclable components are removed, preparing the plastic waste for the next stages of the process.
Shredding and Size Reduction: The sorted plastic waste is then shredded and reduced to smaller particle sizes. This increases the surface area, making it easier for subsequent steps to extract the desired components from the plastic.
Pyrolysis: The shredded plastic particles are subjected to pyrolysis, a thermal decomposition process in the absence of oxygen(O2). This controlled heat treatment breaks down the plastic into its molecular components, producing a mixture of liquid, gas, and solid byproducts.
Fractionation: The liquid portion obtained from pyrolysis contains the valuable components that can be refined into diesel fuel. Through fractionation, the liquid is separated from the gas and solid residues, ensuring that the desired fuel components are isolated.
Refining and Treatment: The liquid fraction is subjected to further refining and treatment processes, including distillation and purification. These steps remove impurities and contaminants, resulting in a high-quality diesel fuel that meets industry standards and specifications.
Testing and Quality Control: The final diesel fuel product is rigorously tested to ensure its compliance with environmental regulations and fuel quality standards. We conduct thorough analysis and performance tests to confirm that the fuel meets the required specifications for optimal combustion and performance.
At Deep Green Power, our tyre pyrolysis process is designed to maximize the efficiency of converting waste tyres into valuable products while prioritizing environmental sustainability. Here is an overview of our tyre pyrolysis process:
Tyre Preparation: Waste tyres undergo a thorough preparation phase. This involves shredding or granulating the tyres into smaller pieces to increase the surface area and enhance the pyrolysis reaction.
Feedstock Loading: The prepared tyre pieces are carefully loaded into our pyrolysis reactor. We ensure the optimal balance of tyre feedstock to facilitate efficient heat transfer and pyrolysis reactions.
Pyrolysis and Heat Treatment: The loaded tyre feedstock is subjected to controlled heating in an oxygen-free environment within the pyrolysis reactor. The process occurs at elevated temperatures ranging from 300°C(572°F) to 550°C(1022°F), initiating the thermal decomposition of the tyre material.
Vapour Recovery: As the tyre feedstock heats up, it releases vapours containing valuable hydrocarbons(CnHn). We employ advanced vapour recovery systems to efficiently capture and separate these vapours from the pyrolysis reactor.
Condensation and Liquid Product Recovery: The captured vapours are then cooled and condensed, resulting in the formation of liquid products. This includes tyre pyrolysis oil, which is rich in hydrocarbons(CnHn) and can be further refined into valuable fuels or used as a feedstock in various industries.
Gas Treatment and Utilization: The gases generated during the pyrolysis process undergo treatment to remove impurities and recover valuable components. These gases can be utilized as a source of energy within our facility or for other applications.
Solid Residue Handling: After pyrolysis, solid residue, known as carbon black, remains. We carefully handle this carbon black and explore opportunities for its use as a raw material in the production of tires, rubber products, or other applicable industries.
Quality Control and Refining: We conduct rigorous quality control checks on the liquid products, ensuring compliance with industry standards and regulatory requirements. Further refining processes, such as filtration, distillation, and chemical treatments, may be employed to enhance the quality of the tyre pyrolysis oil.
At Deep Green Power, we are proud to operate a state-of-the-art bio-diesel plant that plays a vital role in our commitment to sustainable energy solutions. Our bio-diesel plant harnesses the power of renewable resources and innovative technologies to produce high-quality bio-diesel fuel with reduced environmental impact.
Key Features of our Bio-Diesel Plant:
1. Feedstock Selection: Our bio-diesel plant utilizes a diverse range of sustainable feedstocks, such as vegetable oils, animal fats, and recycled cooking oils. By sourcing feedstocks from renewable and waste-based sources, we minimize our reliance on fossil fuels and contribute to the reduction of greenhouse gas emissions.
2. Transesterification Process: We employ an advanced transesterification process to convert feedstocks into bio-diesel fuel. Transesterification involves chemically reacting the feedstocks with alcohol, typically methanol(CH3OH) or ethanol(CH 3CH 2OH), in the presence of a catalyst. This process converts the feedstocks into bio-diesel, which can be used as a direct replacement for conventional diesel fuel.
3. Quality Control and Compliance: We adhere to stringent quality control measures and ensure that our bio-diesel fuel meets industry standards and regulatory requirements. We conduct comprehensive testing and analysis to verify the quality and performance of our bio-diesel, ensuring its compatibility with existing diesel engines and infrastructure.
4. Environmental Sustainability: Deep Green Power is committed to minimizing our environmental impact. Our bio-diesel plant significantly reduces carbon emissions compared to conventional diesel production. Bio-diesel produced from sustainable feedstocks has lower lifecycle greenhouse gas emissions, contributing to a cleaner and more sustainable energy future.
5. Resource Optimization: We prioritize resource optimization and waste minimization throughout our bio-diesel plant operations. We employ advanced technologies to maximize efficiency, reduce energy consumption, and minimize water usage. We also implement recycling and waste management strategies to minimize the environmental footprint of our plant.
6. Collaboration and Partnerships: Deep Green Power actively collaborates with feedstock suppliers, industry partners, and government agencies to develop a sustainable and resilient bio-diesel supply chain. We engage in research and development activities to explore new feedstock sources and improve the efficiency of our bio-diesel production processes.
Our bio-diesel plant at Deep Green Power is a testament to our commitment to sustainable energy solutions. By producing bio-diesel fuel from renewable feedstocks, we contribute to reducing dependence on fossil fuels, mitigating climate change, and creating a cleaner and more sustainable future.
The Process
Waste tyres & plastics
Collection of waste tyres from different sources, sorting, and pre-processing for easy transportation.
Pyrolysis
High-temperature, oxygen-free process that converts waste tyres into vapors, pyrolysis oil, and char.
Distillation
Heating and separation of pyrolysis oil into various fractions to obtain marketable fuels and valuable chemicals.
Newly Generated Oil
Transporting and selling the refined pyrolysis oil and carbon black to end-users and industries for various applications.
DeepGreen Power Limited
Deep Green Power Limited is one of Africa’s largest advanced Recycling Technology: Transforming Waste into Renewable Energy
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Contact Information
Head Office:
PV 98E, Pedu Africana – Cape Coast Ghana Central Region
Email:
info@deepgreen-pwr.com